IBC Mixerstation

Kontakt

Tekniske data

Typiske opgaver:	Produkter med viskositeter op til 20.000 cP, ofte indeholdende partikler eller pulver
Strømforsyning:	400V AC, 50-60 Hz eller 220-230V AC; 50-60 Hz
Dimensioner:	1300x1200x3000 mm (LxBxH)
Materialer:	AISI 316 syrefast stål for produktberørte komponenter, AISI 304 eller lakeret stål for andre komponenter

Spar tid ved at at bruge en og samme mixerløsning, til omrøring af mange forskellige produkter.

Mixerstationen er et automatiseret system, som sikrer højeffektiv mixning i en IBC.

Mixerstationen er praktisk og nem at betjene. Al betjening foregår fra det integrerede kontrolpanel. Den eneste manuelle opgave involveret i processen, består i at placere IBCén under mixeren, og afhente den igen, når omrøringen er udført.

IBC mixerstationen garanterer det højest mulige sikkerhedsnveau - propellen kan ikke rotere når den er hævet over palletanken, og palletanken skal også være korrekt placeret, for at mixeren overhovedet kan startes. Alle roterende komponenter er nede i IBCén, og dermed er risikoen for personkontakt minimal.

Aksel og propeller kan leveres i flere materialer (AISI 316, PP, PFA, ECTFE), passende til opgaven. Via en indbygget frekvensomformer, sikres at mixerstationen kan behandle en lang række forskellige produkter, og opnå et færdigt homogent og ubeskadiget produkt.

Fordele

Mixeren kan ikke køre, hvis ikke IBCén er placeret korrekt
Betjenes fra et kontrolpanel; dette inkluderer også hævning af mixeren
Mulighed for at anvende fastsatte mixertider, og derfor udføre andre opgaver mens der mixes
Styreskinner for IBCén er inkluderet
Stationær eller mobil udførsel
Hastighedskontrol er inkluderet
Sikker og pålidelig drift
Praktisk og nem at anvende
Høj effektivitet og dermed tidsbesparelse
Nem positionering af IBCén
IBC én kan placeres nemt og sikkert med en almindelige palleløfter
Mixer effektivt en lang produkter, med viskositeter op til 20.000 cP
Kan leveres for brug i ATEX område – i hendhold til ATEX direktivet, katergori II 2G.

DOWNLOADS

OPERATION

To use the Mixing Station the tank with liquid need to be positioned under the mixer. Alternatively, in a case of a mobile mixing station, the unit needs to be transported to the location of the tank. Proper positioning of the container (coaxiality of the container axis and mixer impeller axis) is ensured by the guiding rails. After the placement, the mixer is to be lowered and the rotational speed and mixing time are to be set.

During mixing the operator can focus on different tasks and after the unit is finished it will turn off while indicating the end of the cycle. Thanks to the timer function the mixing time can be set accurately and accordingly to a designated product. The specially designed station allows precise positioning of the mixer above the container. The raising and lowering of the mixer are controlled via a control panel connected to the actuator. Alternatively, the unit comes with a manual rope reel that’s easy to use and made to comply with ATEX requirements. In both cases, the mixer is cannot be uncontrollably lowered.

CONSTRUCTION

Support frame	Supports the mixer and the control cabinet, 2 execution variants - stationary (floor and wall mounted) or mobile (mounted on 4 wheels allowing free movement of the unit), Wheels are equipped with a locking mechanism.
Holding arm for the mixer	Equipped with a position switch – disables the mixer from rotating when it is not in a lowered position.
Mixer	Low-speed mixer, equipped with a universal, folding impeller. Allows for mixing liquids with high viscosity, liquids containing solid particles, and liquids with powders, While the mixer is stopped the impeller remains folded which enables it to be easily inserted into the ICB, After the mixer is started the impeller unfolds due to the centrifugal force and begins mixing the whole volume of the container, Depending on the application different types of impellers can be ordered.
Safety interlock switch	Disables the mixer’s rotation while the container is missing or placed incorrectly.
Electric actuator, pneumatic cylinder or manual rope reel	Easily operated by a single person, Protected from an accidental fall.
Control cabinet with frequency inverter and timer	Positioning unit integrated into the control cabinet cabled and connected to the mixer and sensors, The frequency inverter controls the rotational speed and prevents the motor from overloading, Equipped with a control panel including switches and a display for setting the rotational speed, Mixing time is controlled via a timer with an automatic shut-off.
Operating panel	Responsible for controlling the mixer’s motor (start, stop, rotational speed setting, emergency shut-off), Raising and lowering the mixer, Setting the mixing timer.
Main switch and emergency stop
Connecting cables
Positioning frame	Positions the container under the mixer.

FUNKTIONER

ANDRE TYPER AF MIXERSTATIONER

Mixerstation for tromler	The unit is additionally equipped with an integrated drum cover for the mixer. It covers the drum during the mixing process ensuring the medium does not escape the drum while also preventing particles from outside from getting into the drum. What is more, the drum is fastened with belts which prevent it from rotating. We also offer made-to-order drum covers with a feeding hopper allowing the addition of ingredients during the mixing process without the need for raising the mixer itself.
Mobil mixerstation	The mobile design of the mixing station enables its use in many places across the institution. The mobile station is equipped with wheels allowing it to be easily transported. After setting the station in a desired position (usually above the tank) the wheels can be locked in place which guarantees safety during work. Mobile mixing station is available in versions for IBC tanks and drums. If required the station can be made in ATEX standard.